Loose Exhaust Springs from Y-Pipe to Pipe

Jorg Jorgenson

Active VIP Member
Joined
Oct 1, 2016
Messages
757
Reaction score
2,341
Location
Not close enough to the Mountains, AB
Just finished putting back together my 2016 Cat for the up-coming weekend and noticed that two of the four springs which hold the y-pipe and pipe together are significantly looser and actually a different spring all together. There is oily residue spray on the engine itself which I feel like has come from a loose / bad seal at the gasket between these two pipes due to the loose springs.

Anyone else had this before? The sled has 200miles and I wouldn't think the Original Owner changed springs by mistake or put the wrong ones back on but I am going to order two new springs to see if this seals better. If not, then I guess I'll try a high temp gasket sealant?

Would seem weird if the sleds come like this from factory...
 

Bnorth

Active VIP Member
Joined
Dec 18, 2010
Messages
10,845
Reaction score
21,061
Location
Salmon Arm
I've heard their springs are lower quality than others. Run copper RTV over them too that's common on cats but not needed on Doo.
 

Allseasons

Active VIP Member
Joined
Jan 21, 2014
Messages
506
Reaction score
1,058
Location
Rocky
I was breaking and stretched the original springs. Went to doo springs, broke them. Ordered new Cat springs and was careful not to over stretch them during install, been good for 2 years now. RTV won’t work if the springs are loose. Obvious-I know
 

Bnorth

Active VIP Member
Joined
Dec 18, 2010
Messages
10,845
Reaction score
21,061
Location
Salmon Arm
I was talking about a bead of rtv on the stretched spring to dampen vibration (uh oh here comes Kanedog) not RTV on the lead donut gasket. If the donut won't seal with fresh springs and some good heat from a couple riders try a light layer of grease it will burn on and seal.
 

Jorg Jorgenson

Active VIP Member
Joined
Oct 1, 2016
Messages
757
Reaction score
2,341
Location
Not close enough to the Mountains, AB
I was talking about a bead of rtv on the stretched spring to dampen vibration (uh oh here comes Kanedog) not RTV on the lead donut gasket. If the donut won't seal with fresh springs and some good heat from a couple riders try a light layer of grease it will burn on and seal.

Interesting idea... you know we all hate Cat harmonics..

Would that bead still work if the springs are removed and re-installed? Or would it have to be replaced every time the springs get taken off?
 

Bnorth

Active VIP Member
Joined
Dec 18, 2010
Messages
10,845
Reaction score
21,061
Location
Salmon Arm
Interesting idea... you know we all hate Cat harmonics..

Would that bead still work if the springs are removed and re-installed? Or would it have to be replaced every time the springs get taken off?
should be one and done as long as it bonds to the springs.
 

readimedic

Active member
Joined
Nov 13, 2015
Messages
46
Reaction score
22
Location
saskatchewan
It will always bond to the springs!! Wipe some high temp RED on the springs the whole length. Takes out the vibration of the springs between each coil.
it will stay on the spring for many removals.
Put the springs on so they are stretched THEN put the high temp on the springs.
 
Last edited:

Bnorth

Active VIP Member
Joined
Dec 18, 2010
Messages
10,845
Reaction score
21,061
Location
Salmon Arm
It will always bond to the springs!! Wipe some high temp RED on the springs the whole length. Takes out the vibration of the springs between each coil.
it will stay on the spring for many removals.
Put the springs on so they are stretched THEN put the high temp on the springs.
I did it on a doo once and it didn't bond. Too much belt dust on the springs lol!
 

mountianguy

Active VIP Member
Joined
Apr 26, 2009
Messages
575
Reaction score
736
Location
stony plain
I have been using the red hi heat for years and it works great. The key here is not to over stretch the springs on install. It is easily done.
 
Top Bottom