2009 Diamond Drive question

Deasoninc

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I have a 2009 M1000 , at about 500k the diamond drive sh!t the bed. No big deal it was under warranty. They put a brand new one in and that was that. I have around 2200k on this unit know and this fall I changed and flushed the oil. Prior to this change I had know issues , now it seams that the oil is "seeping" out of the drive???? I can smell the gear oil when I do a hard run. Is there a fix for this or does someone know what the issue is? Thanks for any help and advice.

J
 

Jeff K

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Where is it leaking/seeping from?

If you over filled it, oil will come out of the input shaft hole as that is the vent for the DD.
 

Deasoninc

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looks like it's leaking from behind the secondary , please explain in a little more detail where the vent is? I put in the small and medium containers. What the dealer told me.

Thanks J
 

Jeff K

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The vent is the hole that the bolt holding the secondary threads into (on the end of the input shaft). It is normal to have a small amount of oil come out that hole if the DD was over filled or the sled as on its side for a long time.
 

Dynacorkle

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Better check the seals dude. Could be bearings again, I heard they don't last past 1000 kms. That's what my Cat buddy told me. He's doin his.
 

glengine

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I have over 5000km on mine and all original internal parts. I just change the oil every year, and no issues.
 

Dynacorkle

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I have over 5000km on mine and all original internal parts. I just change the oil every year, and no issues.

Like I said, my cat buddy told me. He may have gotten his info from Arctic chat. Glengine what oil do you use in your DD? I'm sure i read somewhere that the cat DD oil is questionable.
 

sledhead800

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The vent is the hole that the bolt holding the secondary threads into (on the end of the input shaft). It is normal to have a small amount of oil come out that hole if the DD was over filled or the sled as on its side for a long time.

x2 on this..........
 

Deasoninc

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So here is the million dollar question , how much oil should be in there and what should I do about it?
 

glengine

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Like I said, my cat buddy told me. He may have gotten his info from Arctic chat. Glengine what oil do you use in your DD? I'm sure i read somewhere that the cat DD oil is questionable.

I use spectro full synthetic chaincase oil.
 

Jeff K

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15 oz of oil on the 09+ DD's.

Just clean it up and keep an eye on it. If it continues to seep oil, then drain some.
 

dozer

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my spec. sheet for 09 m1000 says 12oz. for d.d. oil. thats what ive been using for 3000 miles no issues yet. should i be using more, whats everyone think it does not run out fill hole with 12 oz in it
 

turbofarmer

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no the 2009 s take 15 oz., and yes there is a bearing issue. It's the inner bearing from the power shaft. Factory there is a single row deep groove bearing, I believe it's a 6203. Can be replaced with a 5203 bearing which is a double row thrust bearing. The single row bearing can't take the side load. I've replaced three this year and all were not good shape! It's a $30 bearing and about a 2 hour job. All m's from 2009 to present have this cheap bearing, can save an expensive DD seeing that most 2009's and some 2010's are coming off warranty.
 

Deasoninc

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sorry to bring this back up , the bearing I need to replace , do I goto a bearing place ( IE Commercial) and ask for a 5203 bearing? I am going to replace it this year , just because .
 

Bails

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Did the 07's have this cheap bearing too? I change DD oil every year, but should a guy take apart the DD and replace the bearings anyways, just as preventative measures?
 

four4all

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Bunch of us need to change our DD bearings.
From what I've read, change out the 6203 bearing with a 4203 bearing. (and not the 5203 bearing that will require you to do some machining)
The higher the number, the wider the bearing. Use a higher quality bearing like SKF.
The bearing might be aka 4203-2RS.
Here is a link of what you might look for. (I'm looking in Edmonton for a place that carries it)



I'm still digging out info for my 09 M8.
good luck.
 
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