BeachSled
Active VIP Member
Belt deflection/height as high as possible without dragging/squeeling?
Beachsled, one thing I have seen on several new sleds is the oil was never cleaned off the clutches properly....many dealers just throw a belt on and run it. Then the sheaves and belt are oil contaminated and will not grip like they should. An easy thing to do is pull the belt and clean the sheaves with soap and water and then lightly scotchbrite the sheave faces. Clean the belt as well, or start with a fresh belt. This oil had caused many problems on new sleds...eventually it will take care of itself, but its a quick/easy possibility to cross off the list. In theory it would be most evident where you are seeing a drop in performance, when there is little belt/sheave contact....as it upshifts things get back to normal.
When I got the sled home(from new) I went over it and checked the belt hight. The bottom of the ridge on the top cogs was even with the top of the secondary. Set like this would cause the track to creep ever so slightly on the sled stand.
I also cleaned the belt/clutches and scotchbrite scuffed both clutches. I noticed that my y pipe to muffler connection was blowing oil out the joint..... Maybe a light mist got sucked into the belt area ??? Not sure... But thanks for your input. Tomorrow I will sit and have a good look.