02 RMK 800 Rebuild

[spm731]

Hey, I am doing a full rebuild of my RMK. I was wondering if any of you know the torque specs for some of the various components. I know the head is 23 ft/lbs, but what about the jug bolts. Can anyone help me out?
Thanks

 

[bigdawg]

Hey, I am doing a full rebuild of my RMK. I was wondering if any of you know the torque specs for some of the various components. I know the head is 23 ft/lbs, but what about the jug bolts. Can anyone help me out?
Thanks

torque specs are for the following bolts on a 02 Polaris 800 VES Twin
Cylinder head 18-22 ft.lbs.
Cylinder base nuts 30-34 ft.lbs.
Crankcase 8mm bolt 20-24 ft.lbs.
Crankcase 10mm bolt 26-30 ft.lbs.
Flywheel 90 ft.lbs.

BD

 

[spm731]

Hey, thanks a lot. Is there any secret to getting the two halves of the crankcase to seal well. Or is it pretty much just slap er together and torque it up?

 

[500efisks]

Recommend you order the Polaris deep snow manual for this machine. I have one and it has everything you can imagine in it. Well worth the cash to have.