Need Help - Boost Clutches Slipping??

Heimie

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Alright everyone, here is a bit of a long one, and a head scratcher. I'm hoping someone on here can help me out. And I don't need to hear any "should have bought a doo" comments. Just genuinely looking for help on the Boost.

2025 Boost Pro RMK (not Khaos), 165"x2.75". Before I even rode the sled, added MBRP race pipe downstream of the turbo, and the Carbon Sled sheave connector. That's it. Rode in the mountains, garbage snow the first day, then 2ft pow the 2nd day, and put on about 125 kms.

Got home, installed Ibexx Gen 2 clutch kit (primary spring, slip washers, primary weights loaded 1-1.5-2-1, secondary spring, secondary roller bearing, helix), and the TRS Powervalve in the airbox.

Now we are in Allan Creek, the first half of the day it was great, although touching 8700 rpm. Then it started feeling like it was spinning the track everywhere, trying to get going and not hooking up well in the snow. Rode my 2 buddies' G5T Doos, and they just dropped the track, dug in and launched. Tried to replicate with the Boost and just felt like spinning the track on hard pack, would not hook up. Then I noticed, and this is where it got weird, it seems like the belt is slipping. Now I tried to pay attention the first day and it was hard to, as I only noticed near the end of the day. I talked with my clutching guy when I got back to the hotel, and we decided to load the weights 1-2-2-1 that night. Also changed to the properly broken in spare belt.

Next day, Chappel trail, and the first 2 corners the belt is slipping. Now I REALLY paid attention to what was happening and here is the best description:
Between 20-30 km/h it will consistently slip the belt, starts at about 5000 rpm, revs to about 6200, then drags down to 5200 and pulls your arms hard. Think of it like riding the clutch in a standard. It doesn't matter about going uphill, downhill, powder, hard pack, trail, parking lot, anything.

When I got home, talked with the clutching guy again, and changed the secondary spring back to stock black/purple, and weights were loaded 2-2-1-0. Still slipping the belt like it was on the mountain, although I'm doing this in my yard on my acreage. So, now, I have returned to 98% stock. Stock primary weights, stock springs, stock helix. Kept the slip washers in the primary, and roller bearing in the secondary, Carbon Sled sheave connector still on. Again, slipping the belt exactly the same. So now, I pulled the TRS valve, factory airbox reeds. Still slipping the belt (I know, this was a hail Mary and the airbox valve should not affect the belt slipping, I was just grasping for anything). But now that it's all back to mostly stock, am I losing my mind??? Did it always do this and I didn't notice??? I'm pretty sure it didn't. But now I'm second guessing....... Tomorrow I want to remove the slip washers, roller bearing in the secondary, and sheave connector, change to the spare belt again after scuffing it up and scotch pad the sheaves. See what happens.

My questions to all of you are:
Has anyone experienced anything like this?
Can anyone try riding their stock or even clutched Boost and try to replicate this?
Like I said, 20-30 kms/hr it revs up, then grabs, drags the RPMs down, and tries to pull your arms off.
Super frustrated.
 

Rhodesie

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Do you have a roller in the primary with a flat spot or is hanging up and not turning?
Wonder if the moveable sheave bushing or cover bushing is hanging up also.
 

Heimie

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Do you have a roller in the primary with a flat spot or is hanging up and not turning?
Wonder if the moveable sheave bushing or cover bushing is hanging up also.
The rollers looked great. Only a total of 300 kms on the sled now. When I was swapping weights I did check the moveable sheave, but I will check again tomorrow. Thank you.
 

greenthumb

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Based off your description, it really sounds like a clutch sticking. Perhaps assemble and torque everything without the springs and see how it cycles by hand.
What makes you sure it's the belt slipping? If it's that bad, I assume you have noticeable smell/smoke, black sheaves and some serious heat.
 

Heimie

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Based off your description, it really sounds like a clutch sticking. Perhaps assemble and torque everything without the springs and see how it cycles by hand.
What makes you sure it's the belt slipping? If it's that bad, I assume you have noticeable smell/smoke, black sheaves and some serious heat.
There was a few noticeable times I could smell a little belt, and then the belt was slightly glazed and hot. I've gotten a lot of good advice and things to check from AB Sledderz on FB, and it sounds like all fingers point to the secondary helix or the Carbon Sled connector causing the primary to stick.
 

gdhillon

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There was a few noticeable times I could smell a little belt, and then the belt was slightly glazed and hot. I've gotten a lot of good advice and things to check from AB Sledderz on FB, and it sounds like all fingers point to the secondary helix or the Carbon Sled connector causing the primary to stick.
I was reading your post last night on fb and curious what was goin on, I had issues with my 800 axys out of the box super frustrating.

Plz report back after you take off the p22 fix with your findings
 

gedakbx

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I just watched your clutch kit install video, I would be checking for the weights binding on the pins, there is no way you should have to beat the pin in with a hammer something is not right there. Also check to make sure the weights aren't rubbing on the spider for some reason. I can't see how the P22 fix piece could be the cause unless the cover bushing was really tight on the shaft.
 

Heimie

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I just watched your clutch kit install video, I would be checking for the weights binding on the pins, there is no way you should have to beat the pin in with a hammer something is not right there. Also check to make sure the weights aren't rubbing on the spider for some reason. I can't see how the P22 fix piece could be the cause unless the cover bushing was really tight on the shaft.

The weights have plastic bushings in them. They are easy to put in and out with my fingers now. I wasn’t worried at the time because I figured they’d have to break in a little. Thanks, I’ll check a couple of those things too.


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gedakbx

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Any excessive black marks on either sheave, if so that's the sheave I would take apart first. Maybe there is a roller or snap ring issue in your secondary.
 

catrutt

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Son in law has one and left it stock ... it is working perfect. Beware of snake oil sales just saying.
 
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